خط التعبئة processing and filling line for dairy products up to 20000 l/day

| Milk receiving unit | Scremac | | 2014 |
| Pasteurizer | Scremac | | 2000 |
| Unit for fermentation | Scremac | | | Duplicator volume of 1000l and 2000l
| Filling Machine | Scremac | | | 5 different fillers for the types of products
| Printer | VIDEOJET | | |



Description

Processing and Filling Line for Dairy Products up to 20,000 L/Day


This processing line efficiently manages volumes between 15,000 and 20,000 liters of milk per day. Consequently, it ensures high efficiency and the highest quality of finished products. Its capacity thus enables a high daily production return, which is crucial for large-scale operations.


Packaging Capabilities


Moreover, the line’s specialized packaging system adeptly handles various types of dairy products. For example, workers pack milk in 1.0-liter PVC bags at a rate of 2,400 pieces per hour. Additionally, they package yogurt and kefir in 410-gram and 180-gram containers at a capacity of 3,000 pieces per hour, as well as in 0.5-liter and 1.0-liter PET bottles at a rate of 1,000 pieces per hour. Furthermore, workers package sour cream in both 1,000-gram containers and bowls, each at a capacity of 3,000 pieces per hour. Similarly, they pack cheese in 5.0 kg and 10.0 kg containers for fresh cheese, and in vacuum foil from 500 and 1,000 grams for sliced cheese.


Equipment Specifications


Manufacturers in Italy, Slovenia, and Serbia constructed the equipment between 1999 and 2016, showcasing the quality and durability of the machines. Specifically, the milk reception unit features digital counters and foam removal systems updated in 2014. It includes horizontal and vertical tanks with capacities up to 3,200 liters, ideal for storage and cooling.


Fermentation Units and Filling Lines


Insulated duplicators with double walls and planetary mixers support the line’s fermentation functionalities, which are essential for maintaining product uniformity during fermentation. Likewise, automated filling lines distribute sour cream, yogurt, and milk in various packaging formats efficiently, thereby maximizing productivity and reducing downtime.


Equipment Complements and Maintenance


Additionally, the line includes accessories such as a triblender for powdered milk, vacuum packaging machines for cheese, and cooling systems for warehouses. These components are crucial for extending preservation and ensuring food safety. The team has regularly serviced and maintained the equipment until production ceased in 2020, thereby demonstrating a consistent commitment to maintenance and operational efficiency.


In conclusion, these details highlight the line’s capability to produce high volumes and its configuration to ensure versatility and reliability over time, which are key for those operating in the large-scale dairy sector.


List of line components:


Milk receiving unit


Digital counter with foam remover (2014)


Horizontal tank (lactofreeze) capacity 3.200 l cooling on freon – 3 pcs


Vertical tank capacity 3.000 l – 2 pcs


Unit for pasteurization


Pasteurizer (flow) with retainers  capacity 2.000 l


Separator (self-cleaning), capacity 2.000 l


Homogenizer capacity 2.000 l


(Manufacturer Scremac Italy 2000 year)


Unit for fermentation


Duplicator volume 2.000 l – double wall insulated with planetary mixer 2010


Duplicator volume 1.000 l – double wall insulated with planetary mixer 2010.


Filling lines


Automatic two-row filler for filling sour cream into bowls


Automatic filler for filling sour cream and yogurt in 410 gr containers, 2014


Automatic filler for filling yoghurt and sour cream in 180 gr containers 2008


Filler – capper – ink jet with automatic tunnel. Bottles of 1.0 l and 0.5 l, 2016


Filler for milk and yogurt in PVC bags oh 1,0 l.


Videojet – automatic date marker – 2 pcs


Other equipment


Cheese tub insulated with HARF, volume 1.600 l. 2008


Triblender 500 L for milk powder reconstruction, 2015


Vacuum packaging machine for cheese with new compressor


Unit for cold water , volume 10.000 l, cooling with freon, 2000


CIP for washing, automatic, capacity 3×300 l, 2000


Semi-automatic blowmolder for 1,0 l and 0,5 l with compressor Boge, 2010


Complete cooling system for cooling warehouse of finished products, which


is programmed for heating and cooling the fermentation chamber


Mini (propulsion laboratory)


Boiler on solid fuel (wood) 250 kW


Monopump


All equipment is connected with pipe fittings and pumps for work



Containers: PET, Pouch
Product: Dairy
Fill type: Aseptic